quality Automotive Mold & Packaging Mold factory

Micro Injection Molding: Precision Plastic Parts for High-Tech Industries ———Micron-Level Accuracy for Miniature & Complex Components     **What is Micro Injection Molding?** Micro injection molding is an advanced manufacturing process designed to produce **milligram-weight, micron-tolerance plastic parts**. Utilizing high-precision molds, micro-dosing injection systems, and specialty engineering materials, it enables the production of ultra-small, intricate components that conventional injection molding cannot achieve.     **Key Advantages** ✅ **Ultra-High Precision** - Part weights as low as **0.001g** with tolerances down to **±5μm** (1/20th of a human hair) - Capable of **0.05mm ultra-thin walls** (e.g., microfluidic channels)   ✅ **Wide Material Compatibility** - Supports **medical-grade PEEK, LCP** (autoclavable), **biodegradable PLA**, **liquid silicone rubber (LSR)**, and more - Reduces material waste by **50%+** (micro-dosing minimizes scrap)   ✅ **High Efficiency & Consistency** - Fully automated production with cycle times as fast as **5-10 seconds per shot** - Maintains **99.9% dimensional stability** (CPK≥1.67) even in million-unit production runs   ✅ **Complex Geometry Capability** - Single-step molding of **micro gears, lens arrays, snap-fit features**, eliminating secondary assembly     **Industry Applications** |**Medical Devices**| Endoscope components, insulin pump gears, surgical robot parts | Biocompatibility, sterile molding, miniaturization | |**Electronics** | 5G fiber connectors, MEMS sensor housings, VR optical lenses | EMI shielding, ultra-fine structures, heat resistance | |**Automotive**| Camera mounts, EV battery insulation parts | Vibration resistance, chemical durability, long lifespan | |**Consumer Tech**| TWS earphone components, smartwatch buttons, foldable screen hinges | Lightweighting, wear resistance, high-volume cost efficiency |   Why Choose Our Micro Molding Services? - **Micro Molding Machines**: German/Japan micro injection machines+ high grade precision molds but more cost-effective than traditional injection molds and molding. - **End-to-End Support**: Material selection, Moldflow simulation, post-processing (plasma cleaning, laser trimming) - **Lead Time**: Small Molds, short lead time.   Say goodbye to the challenges of micro component processing - the preferred integrated solution for micro injection molding in the medical/electronic industry!  

Our product optimization and mold design services are tailored to meet the unique needs of our clients. By combining innovative design principles with advanced engineering techniques, we ensure that every mold is crafted for maximum efficiency, durability, and precision. Our team leverages cutting-edge software and data-driven insights to streamline the design process, reduce material waste, and enhance product functionality. From concept to completion, we collaborate closely with our clients to deliver custom solutions that align with their production goals. Whether you require prototype molds or high-volume production tools, our expertise guarantees superior results, minimizing lead times and optimizing costs.

Starlink’s prototyping services include CNC and 3D printed parts, PCB samples, and prototype assembly for testing and short run production. Throughout the design process, Starlink will produce prototypes for engineering validation. We also can produce a full working model for use at trade shows or demonstrations. Rapid prototyping gives the crucial feedback you need to confirm and complete the product design process.

The Mold Making portion of your project will be the most expensive and have the longest lead time. At Starlink, we incorporate innovative mold solutions that allow us to build prototype and production tools in less time than the industry average. We use the highest quality mold components from industry leading suppliers. By using advanced software, we can detect any problems that will occur during the injection stage, and our engineers can make necessary adjustments to the tooling design, to eliminate any potential problems.

Starlink is a plastic mold maker and offers a lower cost tooling option for molds that meet specific criteria. Our designers have worked closely with our overseas molding partners for over 15 years. They comply with our mold making process and uphold themselves to the same ISO quality standards. All molds produced overseas are covered by the same lifetime mold guarantee as our domestic tooling. Once your mold is complete, it's prepared for shipment and sent to our facility for production.

Markino CNC offers advanced precision machining services that ensure the highest level of accuracy and efficiency. Utilizing state-of-the-art computer numerical control (CNC) technology, we handle complex designs and intricate geometries with unmatched precision. Our CNC capabilities are ideal for creating high-quality molds, components, and prototypes tailored to meet your specific requirements. With a focus on speed, consistency, and scalability, Markino CNC delivers superior results for both small-scale and large-scale production, ensuring your manufacturing goals are met with excellence.

Markino EDM specializes in Electrical Discharge Machining, providing solutions for even the most challenging materials and designs. Our advanced EDM technology enables us to create complex, high-precision molds and components with exceptional detail and accuracy. This process is particularly suited for hard-to-machine materials, offering a non-contact method that minimizes stress on the workpiece. Whether for intricate features or tight tolerances, Markino EDM guarantees top-notch results, making it an indispensable part of your manufacturing process.

Sodick Wirecut represents the pinnacle of Wire EDM (Electrical Discharge Machining) technology, delivering unparalleled precision for cutting complex shapes and fine details. With this cutting-edge system, we produce high-quality molds and components with tight tolerances and smooth finishes. The technology's reliability and efficiency make it ideal for industries requiring exceptional accuracy, such as aerospace, automotive, and medical devices. At Sodick Wirecut, we ensure every cut meets your exact specifications, elevating your manufacturing outcomes.

Hexagon CMM (Coordinate Measuring Machine) is the cornerstone of our quality assurance process, ensuring every product meets the strictest standards of precision and accuracy. This advanced measuring system captures detailed 3D data, allowing us to verify dimensions and geometries with unmatched reliability. Hexagon CMM plays a critical role in mold design, component production, and prototype validation, providing our clients with the confidence that every piece is crafted to perfection. Trust Hexagon CMM to uphold your quality standards at every step.